Sally Kerr Sally Kerr

BK117 Fitout for Search and Rescue Services

Recently Flight Structures was involved with the refit of ZK-HEP, which can be seen all around the North Island as it covers many of the operational bases whilst other helicopters are getting serviced. The MBB -BK117 B2 made a visit to our hangar where installation occurred.

Flight Structures designed, manufactured and certified the stretcher floor and seat pillar mounts to attach the seats to the helicopter floor. We also installed the FSL designed dual equipment mount which allows installation of equipment to the rotorcraft wall fittings. In ZK-HEP a ventilator and defibrillator/monitor are attached to the mount to allow excellent in flight medical care.

The workshop team, led by Brett Purchase, worked extremely hard to a tight deadline and after less than two days it was back in service, and as this is written a week later, HEP is down in Taranaki working. As you can see some of the team liked posing with HEP……

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BK117 Products in Stock

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Over 2019 we have been working to build up our stocks of our regular BK117 Products so we can provide a faster turnaround time to our clients.

Currently in stock are the following products:

  • BK117 High Density Seating

  • BK117 Snowshoes

  • BK117 Hoist Adaptor System Kits

  • BK117 Zoll Monitor Mounts

For more information on these products and for pictures please refer to our BK117 Products Page.

If you are interested in a quote then please contact us by phone on +64-7-8431128 or via the contact button below.

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NOSE CONES FOR WESTPAC RESCUE-AUCKLAND

Flight Structures fitted two weatherproof nose cones to Westpac Rescue – Auckland for ZK-HLN & ZK-HKZ, their BK117-850 D2 Helicopters.

Flight Structures fitted two weatherproof nose cones to Westpac Rescue – Auckland for ZK-HLN & ZK-HKZ, their BK117-850 D2 Helicopters. Rescue aircraft have to work in a wide variety of conditions, and this modification ensures cockpit avionics remain dry. The modified profile accommodates the weather radar. Jon Kerr, CEO of Flight Structures commented, “We managed to supply the nose cones within a tight timeline, and worked effectively with the crew to ensure a successful installation. The end result was excellent, and the Trust are extremely happy with the performance of the nose cones."

The Auckland based Westpac Rescue Helicopter is staffed full-time by a highly experienced flight crew consisting of pilots, paramedics and crewmen, and operates 24 hours a day, 7 days a week, 365 days a year. Here is a link to their website.

Westpac Rescue-Auckland

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HELICOPTER MEDICAL REFIT COMPLETE

Flight Structures have completed the internal refit of a BK117 for emergency medical services (EMS).

Flight Structures have completed the internal refit of a BK117 for emergency medical services (EMS).

The refit consisted of the installation of a Stryker stretcher and two triple seats, medical oxygen system, and an avionics shelf. The Flight Structures cabin seats were designed to be comfortable and provide clear space under the seat base for stowage of equipment. Using space effectively is all important for EMS helicopters.

Other modifications installed include a new tail antenna mount, external LED lighting, a zoll monitor mount, a nose cone to accomodate radar and snow shoes.

Flight Structures CEO Jon Kerr states "This was a long and complex project; we had a restrictions in space, weight, timeframe and budget to juggle. The end result is a great aircraft for the operator, Philips Search and Rescue Trust, and for the Palmerston North and Whanganui region where it will be based."

Partnering organisations with the refit were The Clevedon Aeroplane Company, Pacific Aero Coatings, Rotorcraft, Matcraft, Hamilton Aero Avionics, and TechAir.

Please see our Products section for more details about the Flight Structures modifications.

Shown in the pictures is the Stryker Stretcher system, the 6 person Cabin seating, and Flight Structures Chief Draughtsman Clyde James with ZK IPT.

Here is a link to an Engineering News Article about the refit of IPT.

Engineering News Article

Here is a link to a Philips Search and Rescue Trust Article about IPT

PSRT Website

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MEDICAL REFIT OF PSRT WESTPAC AIR AMBULANCE

In December 2013 the Prime Minister John Key launched the new Waikato Westpac Air Ambulance (BK117 B-2) at Hamilton International Airport.  Flight Structures played an important role in getting this aircraft in the air.

In December 2013 the Prime Minister John Key launched the new Waikato Westpac Air Ambulance (BK117 B-2) at Hamilton International Airport.  Flight Structures played an important role in getting this aircraft in the air.

The Westpac Air Ambulance is used for both medical transfer and search and rescue operations and quick change of role equipment is vital when responding to various emergency scenarios.

Philips Search and Rescue Trust, (the operator) approached Flight Structures to develop a restraint system to accommodate both the Stryker and Ferno Stretchers. The design is unique because it allows a quick (less than one minute) changeover between systems.

Flight Structures was successful in gaining approval of the stretcher restraint design by issue of a CAA STC which may be incorporated on any BK117 helicopter operating in New Zealand or Australia.

Several other modifications were involved in the refit of the aircraft including:

  • Stretcher interface for carriage of Neo-Natal Incubators;

  • Skid mounted “Snow Shoes” to allow landing on soft terrain;

  • Weather Radar installation;

  • A/C electrical power supply;

  • LED spotlight for night time stretcher loading.

Flight Structures partnered with TechAir (avionics suite) and Hamilton Aero Maintenance (embodiment) to ensure that the BK117 met the operational requirements of the PSRT. 

This project took approximately six months and has had positive feedback from both the Trust and the medical crew. 

For more information about the Philips Search and Rescue Trust please  click here.

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